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Build Your Own Battery Packs

Battery Packs have become a critical part of the competitive R/C race world. It is important to you know what you're looking for according to the type of racing that you do. On-road racing tends to rely more heavily on battery performance than off-road racing.

Choosing Your Cells

All cells are sold with test results in the form of numbers attached to battery packs indicating how well each pack will perform. There are many numbers listed but the main two numbers to look for are discharge time and average voltage, which should always be a high number. For example, 370 discharge time & 1.15 voltage are considered average numbers to look for when purchasing a 3000 mAH battery.

Supplies

While you're shopping for batteries, consider everything you'll need to assemble your brand new battery pack.

  •  Battery Gig
  •  Battery Bars
  •  Flux Core Solder
  •  Soldering Iron
  •  Goop (optional)
  •  Pliers

Assemble Your Pack

I like to begin assembly by attaching all the cells to one another. This is achieved by using a small amount of Goop in between each cell. This procedure will ensure strength of construction by holding pack together under extreme conditions. After allowing time to dry, the battery pack is ready for battery bar attachment. Place the Gooped pack into the battery gig, heat up the soldering iron, and melt a small puddle of solder on both ends of each cell. Next, place one bar at a time over two frozen puddles of solder previously melted onto the cells. Using pliers, hold battery bar firmly in position while heating each end, sinking it into melted solder so that bar is completely touching the cell's surface, ensuring a clean and solid connection (see photo below). Continue this process until all of the battery cells are connected in series. The final step in the assembly process is soldering on hard solder connectors using two battery bars, one for positive and one for negative.

click to enlarge

 


Author Brian Dunbar is a World Class 1/10 scale Off-road driver and member of Team Orion.