So you wanna get the most out of your stock motor? Sean
Cochran, top motor builder for Reedy Modifieds, knows more
about tuning stock motors than anyone else we know, combining
his professional knowledge with 12 years of racing expertise. We
interviewed Sean for the latest scoop on stock motor tuning.
Tork: What's the first thing you do to a brand new
stock motor?
Sean: The first thing that you want to do with a brand
new motor is to determine if the brushes are useable. How? You
need to see how much current the motor is drawing. The biggest
problem with most stock brushes is that they don't allow enough
current draw. You need to test the motor to make sure that it's
drawing at least 8 amps at 3 volts with a motor fan installed.
Chargers like the CEI Turbo 35 have this function built in. If
you're not getting 8 amps or more, it's a good idea to change
the brushes. Reedy stock motors are supplied with good brushes.
With other types of motors, you have to do the current test to
see if the brushes will give acceptable performance.
Tork: What's next?
Sean: Next, you'll want to remove the brushes and
springs, disassemble the motor, and then cut the commutator to
be absolutely sure it's true and has a perfect surface finish.
Next, you'll want to check to see if your shimming is correct.
Move the motor shaft shims from one side to the other until the
armature is in the middle of the magnetic field. You can tell
this by moving the motor shaft in and out in an assembled motor,
and, when the shims are properly spaced, the magnets will
naturally try to center the armature with equal endplay on each
side.
Next, you'll want to break in your bushings. There are many
ways to do this. I use a Dremel chucked up on the motor shaft at
high RPM for several minutes, although recently I've acquired a
precision reamer that I pull back through the motor to precisely
ream the bushings. Lastly, you'll need to solder the selected
brushes in place and reassemble the motor.
As far as springs in a stock motor go, the type of racing
determines how stiff your springs should be. Off-road racing
requires a firmer spring, while sedan and 1:12 scale racers will
want to use a medium-firmness spring. Generally, you want to
have the same spring tension on both sides, although some racers
prefer a slightly stiffer spring on the positive side to reduce
arching.
Tork: How do you choose the right brush?
Sean: There are many compounds and cuts of brushes.
Selecting the right motor brush depends on many elements: the
track, gearing, driving style, etc. Here are a few hints to help
you make the best brush selection to meet your racing needs.
First, let's talk plain-face brushes. Plain-face brushes are
good for larger tracks where you can carry momentum, especially
where there are long straightaways where top speed is crucial.
It is important to know that plain-face brushes get better with
time. Your first run is not going to be your best run. Reedy
brush #766 is made of our exclusive Quasar compound. Most people
don't realize that plain-face brushes will usually be good for
the life of the motor. You know that you need new brushes when
the tips get burnt or discolored. Be sure to try to wipe the
discoloring away. If it rubs off, you're still OK. If you can't
rub away the discoloring, your brushes have been burnt, and it's
time to change.
Serrated brushes are quite different from plain-faces. This
type of brush offers more “punch” than the plain-face with
less top end. If you're running off-road or on a tight track and
you need quick acceleration to make the jumps, serrated brushes
are the way to go. They need to be replaced, however, after the
first few runs. Reedy brush #767 is our Quasar serrated brush
version. Normally, we use full-face brushes, but, if runtime is
a problem, I will occasionally use the #768 slotted serrated
brush or the #769 cavity serrated brush to get added battery
life. You should know that all three serrated Reedy brushes are
the same compound.
The number of competitive runs you get out of a serrated
brush will depend on gearing, the track, and other racing
elements. Typically, the first and second runs are the best,
while the third run falls off slightly. Then, it's usually time
to rebuild the motor with new brushes and a commutator cut to
bring back the original performance.
Lately, I've been experimenting with narrowing the brush
slightly, reducing the overlap. This allows the car to roll more
freely through the turns when you're off power, and is
advantageous on some tracks.
Tork: How about break-in?
Sean: Once you've reassembled your stock motor, it's
time to break it in. How long you break in your motor depends on
what type of brushes you're using. For plain-face brushes,
you'll want to break them in for 200 seconds at 3 volts,
free-running the motor with a fan and then by running the motor
on the track. For the serrated brushes, free-run the motor with
a fan for only 30 seconds at 3 volts. Install it in the car, and
go race. Don't run the motor on the track to further break in
the brushes, because the first and second runs will be the best.
Tork: How often do you true the commutator?
Sean: How often you re-true is largely dependent upon
what type of brushes you've selected. If serrated brushes are
being used, I recommend truing the commutator every time you
change your brushes—about every third to fourth run.Plain-face
brushes are a little different. With plain-face brushes, you'll
want to wait until “motor falls off”, giving reduced
performance. This will require you to pay close attention to how
your motor is running. Typically, you should be able to run six
or seven times before you will need to re-true with plain-face
brushes. I normally true the comm before each race. The second
and third runs, the motor will be at peak performance. Be sure
that you don't cut your commutator too small. I like to keep
mine as big as possible to maintain higher RPM's. Each comm will
vary with how much you need to trim it, but remember—in the
case of commutators, bigger is better. The smallest diameter I'd
recommend using is .270”. If your comm gets down to this size,
it's time to replace the armature.
Tork: Do you use motor drops?
Sean: In my experience, motor drops are not something
I would recommend. Motor drops don't offer any additional
performance, and, in fact, can cause the motor to burn up. Motor
drops are petroleum-based, and promote arcing between your comm
and brushes. To help you understand a common misconception,
motor drops may offer a short-term gain because you will see
your RPM spike. However, in the long run, they cause burning and
will result in performance deterioration. Whether or not to use
drops is up to you, but our experts wouldn't recommend it.
My last bit of advice is that stock motors will only put out
so much power and go so fast. For most drivers, spending more
time working on driving skills and strategies can have the
greatest gains. While there are a lot of things that can be done
to improve the performance of a stock motor, there aren't major
differences among stock motors, but keeping everyone on an even
playing field is the idea anyway. The key to winning is the
ability to make minor adjustments, good driving skills and a
little bit of luck! And don't forget—always have fun while you
race! |